Skip to content
Robert Stoner Logo
  • (336) 274-7649
  • Payment Calculator
  • Patient Forms
  • Our Practice
    • About Us
    • What Sets Us Apart
    • Meet Dr. Robert Stoner
    • Meet Dr. Brennan Alford
    • Meet Our Team
    • Advanced Technology
    • Smile for a Lifetime
    • Our Reviews
  • Orthodontics
        • Braces
          • Types of Braces
          • Braces For Kids
          • Braces For Teens
          • Braces For Adults
          • Life With Braces
          • Payment Calculator
        • Clear Aligners
          • What Is Invisalign?
          • Angel Clear Aligners
          • Aligners For Kids
          • Aligners For Teens
          • Aligners For Adults
          • Aligners FAQ
        • Other Treatments
          • Orthognathic (Jaw) Surgery
          • Retainers
          • Airway Orthodontics
          • Early Treatment
  • Patient Resources
    • Your First Visit
    • Virtual Consult
    • Refer a Patient
    • Patient Forms
    • Easy Financing
    • FAQs
    • Emergency Care
  • Blog
  • Contact Us
  • Complimentary Consult
Complimentary Consult
Robert Stoner Logo
  • Our Practice
    • About Us
    • What Sets Us Apart
    • Meet Dr. Robert Stoner
    • Meet Dr. Brennan Alford
    • Meet Our Team
    • Advanced Technology
    • Smile for a Lifetime
    • Our Reviews
  • Orthodontics
    • Braces
      • Types of Braces
      • Braces For Kids
      • Braces For Teens
      • Braces For Adults
      • Life With Braces
      • Payment Calculator
    • Clear Aligners
      • What Is Invisalign?
      • Angel Clear Aligners
      • Aligners For Kids
      • Aligners For Teens
      • Aligners For Adults
      • Aligners FAQ
    • Other Treatments
      • Orthognathic (Jaw) Surgery
      • Retainers
      • Airway Orthodontics
      • Early Treatment
  • Patient Resources
    • Your First Visit
    • Virtual Consult
    • Refer a Patient
    • Patient Forms
    • Easy Financing
    • FAQs
    • Emergency Care
  • Blog
  • Contact Us
  • Complimentary Consult
  • (336) 274-7649
  • Payment Calculator
  • Patient Forms
  • Blog
Complimentary Consult
  • Facebook
  • Instagram
  • YouTube

3D Printing’s Role in Modern Braces & Aligners

Making Smiles Inside & Out

  • Dr. Robert Stoner
  • June 17, 2025
  • 8:43 pm

Orthodontics has evolved significantly over the years, with new technologies making treatment faster, more precise, and more comfortable. One of the most groundbreaking advancements is 3D printing, which is transforming the way braces and aligners are designed and manufactured.

At Robert Stoner Orthodontics, we embrace the latest innovations to provide our patients with high-quality, customized care. Here’s how 3D printing is shaping the future of orthodontics and improving patient experiences.

How 3D Printing is Used in Orthodontics

3D printing, also known as additive manufacturing, allows orthodontists to create customized appliances with an unprecedented level of accuracy. Instead of relying on traditional molds and laboratory fabrication, orthodontists can now use digital scans and 3D printing technology to create highly precise models of a patient’s teeth.

This technology is used to produce:

  • Clear aligners, such as Invisalign and other in-house brands
  • Custom braces brackets tailored to each patient’s tooth structure
  • Retainers that fit more precisely and last longer
  • Orthodontic models used for treatment planning and adjustments

Because 3D printing can replicate fine details with exceptional precision, it allows for more predictable and effective orthodontic treatment.

Benefits of 3D Printing in Braces and Aligners

More Precise and Efficient Clear Aligners

Clear aligners have become one of the most popular orthodontic treatments, and 3D printing plays a significant role in their production.

With digital scanning, orthodontists can create a highly accurate virtual model of a patient’s teeth. This model is then used to print a series of aligners that gradually shift the teeth into their ideal positions. Since 3D printing allows for fine adjustments at each stage, the treatment process is both more comfortable and more effective for patients.

The use of 3D printing also eliminates the need for traditional impressions, making the process faster and more convenient. Patients no longer have to experience the discomfort of bite molds, as digital scanning captures a perfect representation of their teeth in seconds.

Customized Brackets for Braces

For patients who require traditional braces, 3D printing has improved the design and application of brackets. Instead of using standard, one-size-fits-all brackets, orthodontists can now create custom brackets that fit each tooth perfectly. This ensures better bonding, improved comfort, and more efficient movement of the teeth.

Orthodontists also use 3D-printed indirect bonding trays, which allow multiple brackets to be placed at once. This reduces the amount of time spent in the orthodontic chair and ensures precise placement for optimal results.

Faster and More Accurate Retainers

After completing orthodontic treatment, patients need to wear retainers to maintain their results. 3D printing allows for the quick and accurate production of retainers, ensuring a perfect fit.

If a patient loses or damages their retainer, the digital scan remains on file, making it easy to print a replacement without the need for another impression. This helps patients keep their teeth aligned without interruption.

Reduced Costs and Environmental Impact

3D printing has made orthodontic treatment more cost-effective and environmentally friendly. Because 3D-printed appliances require fewer materials and less manual labor, they reduce production costs, which can make treatment more affordable for patients.

Additionally, traditional mold-making techniques generate more waste, while 3D printing uses only the necessary amount of material, making it a more sustainable option.

The Future of 3D Printing in Orthodontics

The role of 3D printing in orthodontics continues to grow, with future developments likely to bring even greater advancements. Researchers are exploring the potential for directly 3D-printed clear aligners, which would eliminate the need for traditional thermoforming methods. Other innovations, such as biocompatible materials and smart orthodontic appliances, may further improve the patient experience.

At Robert Stoner Orthodontics, we are committed to staying at the forefront of these advancements, ensuring our patients benefit from the latest technology in orthodontic care.

Experience the Benefits of 3D-Printed Orthodontics

3D printing has made braces and aligners more precise, efficient, and comfortable than ever before. Whether you are considering clear aligners, braces, or retainers, modern technology ensures that your treatment is tailored to your individual needs.

If you are ready to start your orthodontic journey with the latest innovations in treatment, schedule a consultation with Robert Stoner Orthodontics today.

Dr. Stoner
Logo

request appointment

Get started today

The first step toward achieving a beautiful, healthy smile is to request a complimentary orthodontic consultation with Dr. Stoner.

Complimentary Consult
Transparent Logo

patient Reviews

Our 5-Star Experience

We are passionate about serving our patients with the highest level of care possible. Check out what our patients are saying about their 5-star experience with us!

jillnant
I can’t say enough wonderful things about this orthodontic practice! From my very first appointment, the doctor and staff made me feel like an old friend. They remembered my name, always greeted me with a smile, and made every visit a pleasant experience. At 61, I felt a little awkward about getting braces at my age, but they quickly put those feelings to rest. I always felt welcomed, comfortable, and genuinely cared for. And the icing on the cake? THE CANDY CART! 😂 On the day my braces came off, they rolled out a cart filled with all the candy and gum I hadn’t been able to enjoy! They gave me a water bottle and told me to fill it with as much as I could fit! What a fun and unexpected surprise! It’s those little touches that make a practice special. Wonderful people, wonderful experience, and I couldn’t be happier! Highly recommend!
Aiah De L.
I have been coming to Dr Stoner since Feb 2025! He and his staff are awesome! They explained my treatment to me thoroughly and I’m very happy I came to Dr Sroner. I am on the final stage of my treatment and my smile has been wonderful. My teeth are excellent and I have more confidence now. Thank you Dr Stoner and staff! :)
Jeff and Allison T.
Amazing experience with everyone at Stoner Orthodontics. All the staff go above and beyond to provide patients the best care!
Anna Maria P.
I had a great experience throughout my entire treatment. From start to finish, the process was smooth, well-organized, and stress-free. The team was always friendly, professional, and attentive, and I felt well taken care of at every appointment. I’m very happy with the results and truly appreciate the excellent service I received. I would definitely recommend Robert Stoner Orthodontics to anyone looking for quality care and a great overall experience!
Liam H.
They are awesome! I’m so glad my teeth aren’t crooked anymore 😅
Dalton V.
Love Stoner Orthodontist I have had a great experience with the staff and orthodontist both my children and myself had and have braces with them would definitely recommend for all your orthodontist needs !!☺️
Liv H.
Great Ortho with all amazing technicians!! Never had one tech that wasn’t friendly and personal ❤️ great experience
Jennifer M.
My three children and I have all been patients of Stoner Orthodontics. We’ve are so very happy with them and our results!
Xzavier W.
Have been going for three years today is my last day will miss seeing this place and the amazing people
Rosie B.
As an adult, I wanted to realign my teeth with clear aligners. My dentist’s consultation veered away from clear aligners due to not thinking with the extent of movement needed he could achieve a good result. However, Dr. Stoner had no hesitation in using clear aligners for an 18-24 month plan to achieve a desired smile! At 4 months my family and friends began commenting how my teeth were straightening! I’m pleased with the results so far!
Irene T.
Dr. Stoner and his team did an excellent job. They are all very friendly and helped me every step of the way to get to my perfect smile. Highly recommend!
Samara H.
Been going heard for years, super happy with the progress and service. Thank you!
Bebe
Dr Stoner and his staff have demonstrated the highest level of strength in professional care and better Do yourself a favor and meet them
isis P.
amazing staff! i enjoyed my treatment here they were very communicative throughout my entire treatment!
Felicia P.
Definitely a 10/10 great staff and I would highly recommend.
Brandon G.
Great experience with an awesome team and excellent patient care!! :)
Tynesha M.
The best orthodontics in town! Everyone takes their time to truly listen to your concerns so that you can have a billion dollar smile! If you’re second guessing, don’t! 10/10 any day.
Parker
Been with Robert Orthodontics for practically my whole life they’ve done a great Job. Their Invisalign option worked great for me!
Ciera M.
Absolutely LOVE Robert Stoner Orthodontics!!! The staff and Doctors are soooo friendly and I have truly enjoyed my last 2 years with them! They definitely know how to make you feel like family! Can’t recommend them ENOUGH! If you are thinking about getting braces go see them! 💕
Shizzle
They are an AMAZING team, everyone is genuinely so nice and Dr. Stoner is such a nice doctor. He's attentive and kind and I really appreciate him. I also love that the office does events for patients sometimes like a family night at the ice rink. 10/10 and all the dental assistants are soooo so nice and it seems like they all love working here and with each other which says a lot about the whole team here.
Read More
Happy Family
Logo

Our locations

Come visit us

We have two locations conveniently located in the Greensboro area. We look forward to meeting you and your family soon!

GREENSBORO

  • 1304 Beaman Place Greensboro, NC 27408

SUMMERFIELD

  • 6161 Lake Brandt Rd. Suite D Greensboro, NC 27455

Phone

  • (336) 274-7649

Office Hours

Monday7:30am – 4:30pm
Tuesday7:30am – 4:30pm
Wednesday7:30am – 4:30pm
Thursday7:30am – 4:30pm
Friday8:00am – 1:00pm

Summerfield

Greensboro

Wave Shape
Robert Stoner Orthodontics Logo
Complimentary Consult
QUICK LINKS
  • Our Practice
  • Orthodontics
  • Patient Resources
  • Contact Us
  • Blog
  • Our Practice
  • Orthodontics
  • Patient Resources
  • Contact Us
  • Blog
CONTACT INFO
  • Greensboro
  • Summerfield
  • (336) 274-7649

© 2026 Robert Stoner Orthodontics | Sitemap | Privacy Policy | Anti-Spam Policy | Notice of Privacy Practices | Click for Accessibility

Web Design by HIP Creative